Isogate® Wafer-style Knife Gate Valves

Lightweight sturdy knife gate valves for abrasive process flow conditions.

Overview

Frequently used within mining, Isogate® wafer-style knife gate valves are lightweight and ideal for low-pressure slurry transport duties, classification, tailings, filtration and dredging.

Thanks to their great abrasion-resistance and reliability, they are frequently used for abrasive slurry services that contain a high percentage of solids.

Compared to other types of valves, our Isogate® wafer-style knife gate valves offer the following benefits:

  • Robust construction that ensures long service life
  • Two-piece Linard® HD60 rubber sleeve design which helps to reduce corrosion
  • Field-replaceable thick Linard® HD60 rubber sleeves that are easily replaced without disassembling the valve
  • Bi-directional, full bore design to reduce turbulence and pressure drops
  • Packingless design with grease labyrinth that lubricates gate on cycling and requires no adjustment
  • Low discharge sleeve design minimises discharge on cycling (optional flush plate available)
  • No seat cavities where solids can collect and cause gate interference
  • Yoke design allows fitting for all actuator types without modifications
  • Body flushing ports offered as standard
  • Proximity switch mounting holes provided as standard (no extra brackets required)
  • Gate guides reduce gate movement and protect sleeves from damage

Isogate® valves can also be integrated with our Accumin® automatic lubricators to maximise sleeve life and valve performance.

For more information about our range of Isogate® wafer knife gate valves, please get in touch with our team.

Isogate® WR Series Wafer-Style Valve

Our latest development, lightweight Isogate® WR wafer-style knife gate valves are designed to ensure longer wear life and increased reliability across multiple industries.
 
Their improved gate guide helps to reduce gate deflection and stress on the downstream side of the sleeve, and the lightweight sturdy valve body (made from Linard® HD60 premium rubber) allows for easy change-out of sleeves.
 
These valves are especially suited to hydrocyclone isolation and feed, slurry transport, flotation, low-pressure tailings and tailings distribution, performing particularly well in ash handling and mineral sand.
 
Size Range: From 50mm to 600mm (2" to 24")
Pressure: Operates to a maximum pressure of 1034kPa (150psi). Optional gate guards are also available.

Isogate® WS Series Wafer-Style Valve

The Isogate® WS series wafer-style knife gate valve features a unique design that delivers the benefits of reliable service, ease of maintenance and long-term performance, combined with low overall ownership costs.
 
These valves are especially suited to applications involving pulp and paper, cement, power, sand and gravel, mineral sands, phosphate, alumina and soda ash.
 
Size Range: From 50mm to 600mm (2" to 24")
Pressure: Operates to a maximum pressure of 1034kPa (150psi). Optional gate guards are also available.

Accumin® Automatic Lubricators

To complement our range of knife gate valves, we offer Accumin® automatic lubricators.
 
These lubrication systems are designed to fit with Isogate® knife gate valve to maximise sleeve life and valve performance – without the need to undertake costly manual labour.
 
Accumin® lubricators help to ensure that grease is continually delivered to the top seals, so that your valves are always lubricated with the correct amount. They are available in two sizes and two drive configurations, making them ideal for use in a variety of applications.
 
In addition to improved performance, Accumin® lubricators help to improve reliability, prevent unplanned downtime, reduce maintenance costs and demand on manual labour, thus increasing personnel safety.

Why Weir?

At Weir, we supply a diverse range of valves including knife gate valves, pneumatic pinch valves, mechanical pinch valves and check valves.

In order to service the unique and specific requirements of our customers, we offer a complete suite of different valves to ensure outstanding performance in a variety of light-, medium- and heavy-duty applications.

As an integrated solutions provider, we are able to provide pumps, hydrocyclones, spools, mill lining, hoses and high pressure grinding rolls in addition to our large valves range to support complete end-to-end solutions all around the globe.

With a distribution network unparalleled in the industry, you can rest assured knowing that you're supported by the know-how of a global team.

Applications

Isogate® wafer-style knife gate valves are especially suited to lightweight applications including low-pressure slurry transportation up to 10bar.

They are frequently used within mining for slurry transportation, fines processing, hydrocyclone isolation and feed, flotation, low pressure tailings, tailings distribution, ash handling and processing mineral sands. They can also be used for dredging-related applications.

  • Aggregate
  • Bauxite / Alumina
  • Chrome
  • Copper
  • Gold
  • Iron
  • Kaolin
  • Lithium
  • Mineral Sands
  • Molybdenum
  • Nickel
  • Phosphate
  • Platinum
  • Silica Sand
  • Silver
  • Zinc

Processes

  • Concentrate Thickening
  • Dredging
  • Filtration
  • Filtration and Centrifugation
  • Fines Recovery
  • Fines Removal / Desliming
  • Flotation (Coarse and Fines)
  • Overflow Handling
  • Processing Fines
  • Slurry Transport
  • Tailings / Slurry Transportation (<10 bar)>
  • Underflow Handling

Product Specifications

DESIGN STANDARDS

Flange Design Standards: ANSI, AS, BS, DIN SABS

SIZE RANGE

From 50mm to 600mm (2" to 24") depending on the valve chosen.

PRESSURE CLASS

Operates to a maximum pressure of 1034kPa (150psi) depending on the valve chosen.

MATERIAL

Body: Cast ductile iron as standard. Gate: 304 stainless steel as standard, 316 stainless steel is also available. Other materials such as 17-4PH Hastelloy™ C-276, alloy 2205 is also available. Yoke: Carbon steel Sleeves: Linard® HD60 rubber. Linard® HD60 rubber is a silica-reinforced natural rubber product uniquely designed to provide high resilience with good resistance to cuts, tears and abrasion.

Compare Products

DESIGN STANDARDS
SIZE RANGE
PRESSURE CLASS
MATERIAL

Isogate® Wafer-style Knife Gate Valves

Flange Design Standards: ANSI, AS, BS, DIN SABS
From 50mm to 600mm (2" to 24") depending on the valve chosen.
Operates to a maximum pressure of 1034kPa (150psi) depending on the valve chosen.
Body: Cast ductile iron as standard. Gate: 304 stainless steel as standard, 316 stainless steel is also available. Other materials such as 17-4PH Hastelloy™ C-276, alloy 2205 is also available. Yoke: Carbon steel Sleeves: Linard® HD60 rubber. Linard® HD60 rubber is a silica-reinforced natural rubber product uniquely designed to provide high resilience with good resistance to cuts, tears and abrasion.

Isogate® Wide-body Knife Gate Valves

Flange Design Standards: ANSI, AS, BS, DIN SABS
Valve sizes range as follows - WB Valve: from 80mm to 1350mm (3" to 54") | WH/WHP Valve: from 80mm to 900mm (3" to 36")
These valves operate to the following maximum pressures - WB Valve: 1400kPa, WH Valve: 2000kPa and WHP Valve: 5100kPa
Body: Cast ductile iron as standard Gate: 316 stainless steel as standard Sleeves: Natural rubber as standard. Other materials such as EPDM are available. Yoke: Fabricated carbon steel

Heavy-duty Delta Industrial™ Knife Gate Valves

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From 50mm to 1500mm (2” to 60") depending on the valve chosen.
Operates to a maximum pressure of 10,200 kPa (1480 psi) depending on the valve chosen.
Our Delta Industrial™ knife gate valves can be made from the following materials: Ni-Resist, Ductile Ni-Resist, 17-4pH, 316SS, 304SS, 2205, 2507, Ti, Carbon Steel, Alloy20, Hastelloy™, among others.

Replacement Parts

When it comes to replacement parts, we can supply a range of sleeve kits, gates, cylinder kits and cylinders.

Product Upgrades and Modifications

Isogate® knife gate valves are available with a range of modifications and upgrades. We can provide over-size cylinders, limit and proximity switches, positioners, air filters, regulators, protective coatings, gate guards and flushing systems to suit the application.

Services and Maintenance

Our range of Isogate® knife gate valves are backed by our unrivalled Weir Minerals service centre network: our experts are here to support you, every step of the way, regardless of your site's location.

Given our in-depth slurry knowledge and focus on providing integrated solutions, our team is able to provide a range of on-site and off-site services to suit each customer's individual needs. If you'd like support with your valves, please get in touch with our team.

Related Products

Heavy-duty Delta Industrial™ Knife Gate Valves

Delta Industrial™ knife gate valves have been the market leader in the range of shear gates for many years. Unlike many other high-pressure and heavy-duty knife gate valves, Delta Industrial™ valves provide bi-directional zero-leakage isolation and offer long-term performance with exceptional isolation results, protecting your people, plant and environment from process fluids. Delta Industrial™ valves are designed specifically to handle heavy-duty, abrasive and high-temperature slurry applications with an innovative design, industry-leading performance, customisable features and absolute dependability.

Recommended Industries: Mining, Sand and Aggregates, General Industry

Isogate® Wide-body Knife Gate Valves

Isogate® wide-body knife gate valves are engineered to provide reliable on-off flow control service in tough, abrasive and corrosive applications. They are designed to deliver reliability and long service life in severe and high-pressure flow applications. Frequently used within mining and a number of industrial applications, these wide body are ideally designed for slurry transportation, tailings, concentrate and filtration, dredging and digesting. They are especially suited to applications involving pulp and paper, cement, sand and gravel, mineral sands, phosphate, alumina and soda ash.

Recommended Industries: Mining, General Industry

Isogate® Check Valves

Our range of Isogate® check valves are designed for reverse flow prevention and quick changeover between duty and stand-by pumps in tough slurry applications. These valves are especially suited to mining and are often used within processes including fines removal, desliming, flotation, filtration and processing of coarse and fine particles. However, they can also be used in some industrial applications including chemical manufacturing, storage and sugar milling.

Recommended Industries: Mining, General Industry

Isogate® Mechanical and Pneumatic Pinch Valves

Our range of Isogate® mechanical and pneumatic pinch valves are especially designed to provide effective control of abrasive and corrosive flow in mining and industrial process systems. The double-acting pinch mechanism closes the pinch sleeve along the valve centerline to maximise control of the process flow and minimise wear damage to the sleeve liner. Isogate® pneumatic pinch valves are especially ideal for remote operations using typical plant air, and do not require auxiliary cylinder actuators.

Recommended Industries: Mining, Sand and Aggregates, General Industry

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